Crystallization is a critical step in many industrial processes whether you’re recycling plastics, extracting rare earths, refining battery metals, or producing pharmaceutical ingredients. At Senti Solutions, we design and manufacture high-quality, custom-engineered crystallization reactors that optimize yield, maintain strict purity, and ensure compliance with ASME/CRN standards. Our reactors are built in Canada to serve diverse industries: chemical recycling, agri-processing, biopharmaceuticals, and beyond. With our end-to-end expertise, you can accelerate production, reduce operational costs, and boost product quality. All backed by a dedicated team focused on precision and regulatory requirements.
Key Benefits & Differentiators
Achieving the right crystal size and purity requires more than just standard equipment — you need a system that is meticulously engineered, fully compliant, and optimized for your unique application. At Senti Solutions, we integrate best-in-class vessel design, advanced automation, and dependable fabrication to ensure consistent and efficient crystallization processes. Below are the core benefits that make our crystallization reactors a standout choice for diverse industries and challenging production environments:
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Precise Temperature Control
Imprecise temperature control can cause temperature spikes, hot spots, and/or uncontrolled areas, which in crystallization operations can inhibit crystallization or decrease product quality. Our ability to precisely deliver heating/cooling over a wide range of temperatures is critical for success in crystallization of products. -
Regulatory Compliance
Each reactor is engineered to ASME/CRN standards and can be tailored to hazardous locations, giving you peace of mind in regulated environments. -
Optimized Purity & Yield
Advanced temperature and agitation controls help maintain consistent crystal formation, reducing product losses and improving throughput -
Versatile Applications
From battery recycling and mining & metals to food ingredients and pharmaceuticals, our reactors excel in diverse processes that demand precision. -
Seamless Integration
We provide turnkey solutions like pumps, filtration, instrumentation, and automation that easily fit into your existing process flow.
How It Works
Our crystallization reactors are purpose-built to manage complex chemistries and delicate transformations:
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Process Assessment
We start by studying your raw materials, target crystal sizes, and purity benchmarks. -
Custom Design
Our engineers develop detailed CAD models, specifying vessel geometry, agitation speed, and temperature control systems for optimal crystal growth. -
Fabrication & Certification
We manufacture each reactor in-house in Guelph, Ontario in compliance with internal quality standards and ASME/CRN guidelines. All systems are rigorously tested and inspected prior to deployment to ensure high quality and proper function. -
Integration & Automation
For smooth operation, we configure PLC/HMI systems and sensors, ensuring real-time monitoring and tight process control. -
Installation & Support
Our team oversees onsite commissioning, provides training, and offers ongoing maintenance plans to keep your system running at peak efficiency.
Ready to Enhance Your Crystallization Process?
Speak with our engineering team to design a tailored solution that fits your exact operational needs. We’ll evaluate your process demands — whether for pharmaceuticals, food ingredient manufacturing, plastic recycling, or battery metals — and recommend the optimal configuration for maximum efficiency and ROI.
Speak With an Engineer - Free Consultation