Automation & Integration

Drive Efficiency, Accuracy, and Compliance with Custom-Engineered Solutions

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Our control panels allow for complex interfacing between control elements in compliance with local electrical codes.

Senti Solutions offers advanced automation and integration services designed to optimize your industrial processes from end to end. Whether you’re in plastic recycling, agri-processing, critical minerals, or pharmaceuticals, our team develops robust control systems and seamless integrations that elevate efficiency, improve throughput, and ensure regulatory compliance. Our CRN and ASME-certified process equipment pairs perfectly with our automation expertise, providing a turnkey solution that cuts costs and reduces downtime. From concept to commissioning, trust us to deliver a modern, customized approach that transforms your operation’s performance.

We use pneumatic valve banks controlled by our PLC to automate fluid control systems.

Key Benefits & Differentiators

At Senti Solutions, we leverage cutting-edge automation and integration technologies to help you get the most out of your production line. By marrying advanced controls with CRN and ASME-certified equipment, we create cohesive, high-performing systems that not only boost efficiency but also comply with stringent safety and regulatory standards. Below are the key benefits that set our solutions apart:

  • Improved Productivity
    Automated workflows and integrated control systems boost throughput and reduce manual intervention.
  • Optimized Resource Use
    Lower operational costs and reduce waste with data-driven process controls.
  • Seamless Integration
    We connect new and legacy systems to create cohesive, centralized control and monitoring platforms.
  • Customized Approach
    Every automation project is tailored to your unique process requirements, industry needs, and budget.
We apply our automation capabilities to our in-house fabrication as well. Our fabricators utilize automated polishing and welding equipment to manufacture stainless steel equipment in our shop.

How It Works

Our team takes a phased approach to complex automation and integration projects. The following steps ensure all factors are considered in these complicated projects:

  1. Initial Assessment
    We start by analyzing your current operations: mapping process flows, identifying bottlenecks, and understanding performance goals. We run an FMEA to determine necessary alarm conditions with available sensors, and make recommendations for automations.
  2. Design
    Next, our engineering and controls team develops a strategic plan that includes hardware selection, PLC/HMI design, sensor integration, and software configuration. Control logic is mapped and the electrical components are sourced and layed out in a comprehensive electrical schematic.
  3. Fabrication
    We then move to the fabrication stage in our Canadian facility, where panels are built in accordance with local regulations, as well as UL/CSA/other NRTL requirements.
  4. Inspection and Testing
    Thorough testing follows to confirm system reliability, safety, and compliance. Our team simulates process conditions through a variety of methods to ensure alarms, relays, PLC/HMI controls, etc. are all functioning properly. Each panel is inspected by a third party such as ESafe in order to ensure code compliance before receiving an inspection sticker.
  5. Installation
    Electrical components ship with a comprehensive electrical schematic which allows for electricians and other tradespeople to perform installation independently. Our technicians then arrive for commissioning to perform a Site Acceptance test, where they verify the proper function of the automation system in its final installation.

Contact us now for Process Automation Solutions

Is it time to modernize your facility with advanced automation and integrated solutions? Gain full control over your processes, increase productivity, and maintain a competitive edge with Senti Solutions.

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